Wire forming is the process of shaping metal wires through bending,cutting, compression,and other techniques to create various forms.These custom shapes are used in many applications,such as springs,brackets,clamps,connectors,and more.

Material selection depends on the application:

• Load requirements: High strength and elasticity call for high-carbon steel or alloy steel.
• Environmental conditions: Stainless steel is ideal for humid or corrosive environments.
• Electrical conductivity: Copper or copper alloys are suitable for electrical devices.
• Heat resistance: High-temperature environments require heat-resistant materials,such as titanium alloys.

Tolerances depend on the wire diameter and specific shape.Generally,larger wire diameters allow for larger tolerances,while smaller wires require higher precision.CNC-controlled machines usually offer very high accuracy.

Wire diameters typically range from 0.1mm to 20mm,but this depends on the machine's capability and the application requirements.

Yes,using appropriate materials such as high-carbon steel,alloy steel,or stainless steel,combined with the correct heat treatment,high-strength,fatigue-resistant parts can be manufactured for demanding applications.

Some basic shapes (such as U-shapes, helical shapes) are standardized in the industry,but the advantage of wire forming is its flexibility,allowing customers to design different shapes and sizes based on specific needs.

Lead times depend on the complexity of the part,production volume,and whether custom tooling is needed.Typical production times range from a few days to several weeks for regular orders.