Wire Forming

At Makeway Spring,we specialize in creating high-quality,custom wire-formed products designed to meet the exact specifications of your project.Whether it’s springs, hooks,or complex wire shapes,we deliver precision-engineered solutions with superior craftsmanship,tailored to a wide range of industries.Contact us today to bring your designs to life!

304 Stainless Steel Specifications: MK-304SS-WFS01、MK-304SS-WFS02、MK-304SS-WFS03、MK-304SS-WFS04、MK-304SS-WFS05、MK-304SS-WFS06、MK-304SS-WFS07、MK-304SS-WFS08

  • Automotive:

    Wire forms are used for components like suspension springs,seat frames,and clips.

  • Aerospace:

    Lightweight and durable wire forms are utilized in aircraft components such as fasteners and brackets.

  • Consumer Products:

    Wire shelving,hooks and handles are commonly produced for household goods and appliances.

  • Electronic:

    Wire forms act as connectors,springs,and clips in various electronic devices.

  • Industrial Equipment:

    Used for mechanical springs,clips,and fasteners in manufacturing and assembly equipment.

Material
Shape
Surface Treatment:
  • Carbon Steel: Offers good strength and flexibility, ideal for general applications.
  • Stainless Steel: Corrosion-resistant, suitable for environments with moisture or chemicals.
  • Aluminum: Lightweight and corrosion-resistant, offering moderate strength.
  • Copper: Excellent electrical conductivity and resistance to corrosion.
  • Brass: Good for corrosion resistance and aesthetic appeal.
  • Phosphor Bronze: High fatigue resistance and wear performance.
  • Beryllium Copper: Strong, with high electrical conductivity.
  • Hooks: Commonly used for tensioning and fastening.
  • Clips: Designed to hold or secure components.
  • Springs: Includes compression, torsion, and extension types.
  • Rings: For securing or fastening.
  • Custom Shapes: Designed according to specific requirements.
  • Galvanizing: Adds a protective zinc layer to prevent corrosion.
  • Electroplating: Coats the wire with metals like nickel or chrome to enhance corrosion resistance.
  • Powder Coating: Adds a durable, colored layer for protection and appearance.
  • Passivation: Enhances the corrosion resistance of stainless steel.
  • Anodizing: Improves corrosion resistance and surface hardness, especially for aluminum.

Compression Springs

Tension Springs

Torsion Springs

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Examples Of Our Wire Forming

We have the capability to provide our customers with custom wire forming to meet nearly any specification

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Wire Forming Solutions

We Manufacture the Highest Quality Wire Forming Designs

Are you looking for high-performance,precise,and reliable Wire Forming products?Whether it’s for the automotive,electronics,or appliance industries,we offer customized Wire Forming solutions tailored to meet your stringent demands for quality,strength,and durability!

Contact us today to learn more about our Wire Forming solutions!Let us be your reliable partner in driving product innovation and success.

Wire Forming Testing

Our commitment to Quality Wire Forming

Through rigorous testing and quality control,we are confident in the quality of our Wire Forming products.We are committed to providing customers with high-quality,durable,and high-performance Wire Forming products,ensuring stable and reliable operation in various complex environments.

If you are interested in our Wire Forming products or have any inquiries,please feel free to contact us.We are dedicated to serving you!

Material Quality Testing:
The performance of Wire Forming products is determined by the properties of the metal wire.We conduct material composition analysis and mechanical property testing to ensure compliance with industry standards,providing excellent strength,ductility,and corrosion resistance.

Surface Quality Inspection:
urface finish and flawlessness are important characteristics of high-quality Wire Forming products. We inspect the surface for cracks,dents,or other defects to ensure the product meets stringent appearance and performance standards.

Fatigue Strength Testing:
Wire Forming products often undergo repeated mechanical stress.We simulate stress cycles under real-world conditions to evaluate the fatigue life of the product,ensuring stable performance over long-term use.

Corrosion Resistance Testing:
For products that may be used in corrosive environments,we conduct salt spray tests or other corrosion resistance tests to verify the product’s ability to withstand harsh conditions.

Wire Forming Customization

Custom Wire Forming Crafted to Your Specifications

Looking for high-quality wire-formed parts tailored to your exact needs?At Makeway Spring,we specialize in custom wire forming solutions designed to meet the unique demands of your project.Whether it’s precision-engineered springs, clips,hooks,or complex wire shapes,we bring your vision to life with unmatched craftsmanship and precision.

Share your specific requirements with us,and we’ll provide a custom solution tailored to your needs.Whether it’s a small batch or large-scale production,we are here to ensure the success of your project!

Wire Forming F.A.Q.

At Makeway Spring,we know you may have questions about custom wire forming.Below are answers to some of the most frequently asked questions,helping you understand how our services can meet your project needs.

Wire forming is the process of shaping metal wires through bending,cutting, compression,and other techniques to create various forms.These custom shapes are used in many applications,such as springs,brackets,clamps,connectors,and more.

Material selection depends on the application:

  • Load requirements: High strength and elasticity call for high-carbon steel or alloy steel.
  • Environmental conditions: Stainless steel is ideal for humid or corrosive environments.
  • Electrical conductivity: Copper or copper alloys are suitable for electrical devices.
  • Heat resistance: High-temperature environments require heat-resistant materials,such as titanium alloys.

Tolerances depend on the wire diameter and specific shape.Generally,larger wire diameters allow for larger tolerances,while smaller wires require higher precision.CNC-controlled machines usually offer very high accuracy.

Wire diameters typically range from 0.1mm to 20mm,but this depends on the machine's capability and the application requirements.

Yes,using appropriate materials such as high-carbon steel,alloy steel,or stainless steel,combined with the correct heat treatment,high-strength,fatigue-resistant parts can be manufactured for demanding applications.

Some basic shapes (such as U-shapes, helical shapes) are standardized in the industry,but the advantage of wire forming is its flexibility,allowing customers to design different shapes and sizes based on specific needs.

Lead times depend on the complexity of the part,production volume,and whether custom tooling is needed.Typical production times range from a few days to several weeks for regular orders.

Our Products

Spring Manufacturing Products

From the initial spring design to the manufacturing and delivery.Our best practices and quality assurance ensure you end up with the precise parts made just for your project. Every solution is designed for your needs.

Compression Springs

Compression springs are a common type of spring designed to resist compressive forces. These springs are typically coiled and are widely used in applications like automotive suspensions, industrial machinery, and electronic devices.

Die Springs

Die springs are designed for high-load applications, commonly used in stamping dies and die sets. These springs are usually made of high-strength alloy steel, providing greater resistance to compression and longer service life.

Tension Springs

Tension springs store energy when stretched and return to their original shape when released. They are commonly used in applications such as door locks, toys, and mechanical devices. Tension springs typically have hooks on both ends for attachment.

Tension Springs(Headless)

Headless tension springs are similar to regular tension springs but lack traditional hooks or ends. These springs are used in applications requiring specific attachment methods to meet design requirements.

Clock Spring

Clock springs, also known as mainsprings, are coiled springs used to store mechanical energy. They are widely used in clocks, toys, and other devices that require energy storage. These springs can be wound manually or mechanically and then release energy to power mechanical devices.

Torsion Springs

Torsion springs are designed to withstand torque or rotational force. These springs are commonly used in clips, switches, garage doors, and other devices where rotational force is applied, providing a counteracting force by twisting.

Brass Springs

Brass springs are made from brass material, offering excellent corrosion resistance and electrical conductivity. They are often used in applications requiring corrosion resistance or electrical conductivity, such as electrical switches and terminals.

Wire Forming

Wire forms include various springs and parts formed by bending metal wire into shapes. These are custom-designed for specific applications and can be made into complex shapes to fit unique mechanical or electronic devices.